POPULAR LINKS

SHOPPING BASKET

Shopping cart  Shopping cart
0 Product(s) in cart
Total £0.00
» Checkout

CLIENTS

Login Status  Login Status

Not logged in

» Login

TESTIMONIALS

You have great service.

Joseph

read more...


Visa Credit payments supported by RBS WorldPayVisa Electron payments supported by RBS WorldPay Mastercard payments supported by RBS WorldPay Solo payments supported by RBS WorldPay Maestro payments supported by RBS WorldPay JCB payments supported by RBS WorldPay RBS WorldPay Payments Processing

 

Home >> Technical>> Round Bar Machining

Round bar machining techniques

The SuperFlex range includes polyurethane solid rod. This material can be machined with ease, and is available in 70, 80, 90 & 95 Shore "A" Hardness.

SuperFlex solid rod is available in production colours of dark blue or red.

These helpful hints will ensure safe, accurate maching of polyurethane rod.

  • Tool: Parting tool must be in the form of a razor sharp knife blade. The machining tool should have a 30 degree rake on the leading or top edge. Use of light oil will assist deep parting off.
  • Surface: 500 ft/min e.g. - 2000 RPM on 1" bar.
  • Length Ratio: Simplest to machine with 2:1 diameter to length ratio, e.g., 2" solid rod projects 4" out of chuck. (The poly rod will move away from the tool if any lower).
  • Travelling Steady: Don’t use traveling steady when machining long tubular lengths. The friction created where the steady comes into contact with the rod, will melt the polyurethane.
  • Mandrel: When machining outside diameter on long tubular parts, machine on a "Mandrel".
  • Drilling: When drilling, force drill into rod to create required internal diameter, then allow drill to dwell for a smooth finish. The polyurethane material will actually melt to size.
  • Special Note: When working with 70 Duro, for best results and for ease of machining, place rod to be worked on, into the freezer section of a refrigerator the night before.

SAFETY PRECAUTIONS

  • When machining any polyurethane component DO NOT INHALE any vapour or smoke which could be created.
  • Always wear protective clothing and glasses.